tension cylinder Sold to Bolivia

This article mainly introduces:

Bolivia hydraulic cylinder,tension cylinder manufacturer,tension cylinder

(Bolivia tension cylinder,produced by Hebei Hengyu company）

tension cylinder are widely used in Bolivia，because of no transmission clearance，powerful torque，clever hydraulic energy conversion.So our company has designed tension cylinder for customers from Bolivia.

Introduction to tension cylinder:

The tension cylinder pipe should not be left behind when deburring at both ends after the fixed length processing. In addition, the placement of steel pipes near the site of welding pipeline operations is the cause of welding foreign objects. The pipes placed near the welding operation site should be sealed. It must also be noted that pipe fitting materials should be fully prepared on a dust-free workbench.

What kind of process is used in the tension cylinder to make high-quality tension cylinder products: the body is the main component of the tension cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The tension cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the tension cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the tension cylinder increases by 25%. If the service life of the tension cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. tension cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the tension cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and tension cylinder are stuck or the tension cylinder is blocked. At this time, no matter how to manipulate, the tension cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the tension cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

The tension cylinder should not be mixed with foreign objects during assembly, which will cause scars. Before the total assembly of the tension cylinder, all parts must be fully removed and cleaned. When the parts are installed with burrs or dirt, foreign objects are easily embedded into the surface of the tension cylinder wall due to the stiffness and the weight of the parts, causing scars.

When the tension cylinder wear is serious, you can try to use an alloy scraper to shave grooves with a depth of more than 1mm on the surface of the slip injury, then clean the grooves with acetone, apply the adjusted TS311 anti-wear repair agent on the polished surface with the tension cylinder inner diameter copying plate, and scrape it flat vigorously to ensure compaction and higher than the inner surface of the tension cylinder. After curing, polish to leave a finishing margin. Finally, the overall size, shape tolerance and roughness of the tension cylinder can meet the requirements by grinding. However, the life and reliability of this repair tension cylinder are not high.

Answers to some questions about tension cylinder:

Where is the tension cylinder used in the excavator?
Get off the inside of the frame, behind the guide wheel (steering wheel, guide wheel). Disassemble the track and take the guide wheel out to see the tensioning cylinder (track spring).

What's the use of three oil pipes on the cylinder?
The cylinder usually has an upper and lower oil chamber, one is connected to the upper oil chamber, one is connected to the lower oil chamber, sometimes a hydraulic lock will be added, that is, a hydraulic control check valve to prevent accidents when the oil pipe breaks, so the third pipe should be the control oil pipe of the hydraulic control check valve.